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ROTARY WING PROTOTYPES 
Military Rotary Wing Prototype Engineering

Customer:
Sikorsky Aircraft
Description:
Contract Design Engineering awarded for detail design engineering development of the Main Rotor System for the U.S. Army RAH-66 Comanche Helicopter.  Member of a 12 man engineering team located in Trumbal Connecticut during a 3.5 year full scale development contract awarded to Boeing Sikorsky by the U.S. Army.





Sub-Prime Contractor for the development of the Main Rotor Torque Tube Prototype components as follows:
   Dynamic Clearance Envelope Studies:
      Torque Tube/ Flex Beam Assemblies
   Filament Wound Torque Tube
      Composite Ply Layup
   Leading and Trailing Edge Core Details
   Upper and Lower OML Skin
      Composite Ply Layup
   Torque Tube Bond Assembly
   Torque Tube Final Assembly




Sub-Prime Contractor for the development of the Main Rotor System Swashplate Detail including:
   Dynamic Clearance Envelope Study
   Weight Reduction Study
   Detail Machined Prototype


RAH-66 Comanche Prototype First Flight
RAH-66 Main Rotor Torque Tube
RAH-66 Main Rotor System Swashplate
Commercial Rotary Wing Prototype Engineering
Customers:
Brookfield Machine and DECO Inc.
Description:
Sub-Prime Design Engineering Contract Awarded
to support 2 major suppliers to Sikorsky
Aircraft for the S-92 Helicopter.
Responsibilities Included:
   Provide Basic and Advanced CATIA Training
   CATIA Model Interrogation for
      NC Programming Integrity
   S-92 Assembly Fixture Design Engineering




Customer:
Brookfield Machine
Description:
Sub-Prime Design Engineering contract awarded to provide a Quality Assurance Inspection Tool for the S-92 Main Rotor Cuff.  Tool was designed for tolerance considerations regarding clearance of a varying composite OML contour.






Customer:
Buchanan and Newcomer / Derian Consulting / UCAR Composites
Description:
Sub-Prime Design Engineering contract awarded to provide detail composite manufacturing documentation for production manufacturing of the S-92 Composite Radome.  Components included:
   Radome Ply Lay-up Detail
   Radome Core Blanket Details
   Radome Core Blanket Assembly
   Radome Bond Assembly
   Radome Strut Location and Clearance Verification

Sikorsky S-92 Helicopter
S-92 Main Rotor Cuff Prototype QA Tool
S-92 Radome Manufacturing Prototype
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